Overview
The chemical engineering science in NCL is a center of excellence in chemical engineering research, development and practice.
Mission & Goals
  • Leadership through discoveries, inventions, development and otherR&Dservices.
  • Assist industry through focused R&D projects, design, consultancy and other services.
  • To undertake research in chemical engineering science with special reference to reaction
  • engineering, process modeling and control.
  • To exploit the fundamentals of chemical engineering science to improve operability, efficiency and quality of products from industrial reactors.
  • Competency
  • Catalytic Reaction Engineering
  • Separation Processes
  • Modeling and Simulation
  • Artificial Intelligence Tools
  • Large scale Optimization
  • Biochemical Engineering

  • Key R&D projects
  • Simulation of DNET product (acetone and phenol)
  • Reactive granulator (diammonium phosphate plant)
  • Naphtha reforming section (aromatics plant)
  • Process trouble shooting and improvements in the fertilizer plant
  • Large scale Optimization
  • Improvements in the dicalcium phosphate plant
  • Large scale Optimization
  • Improvements in vanaspati plant
  • Modeling of deactivating reactors
  • Soft sensors for PE reactor
  • PACOLreactor modeling
  • Recovery of antibiotics and enzymes
  • Process for clarification of fruit juice
  • Carotene synthesis by yeast

  • Glimpses of current research

    Nonlinear dynamics and chaos theory

    Development of new methodologies for understanding the behavior of complex systems using contemporary theories in nonlinear dynamics, chaos, fractals and statistical physics is the focus activity. The adoption of a generalized approach permits interdisciplinary modeling and simulation with applications even in space-time turbulence (Phys. Rev. E, 2001, 056222). Along with new wavelet based noise reduction algorithms system nove inferences not possible due to the complex dynamics have now been made possible (US patent 2001, 6,208,951;. AIChE J 1999, 2461).


    Signal identification from noisy data
    (US Patent) 6,208,951
    Catalytic reaction engineering

    Kinetic modeling of chemical reactions, modeling and simulation of reactors, gallium and indium based catalysts for Friedel-Crafts type reactions ( J.Catal., 2000,192, 257), development of novel solid catalysts for fine chemicals etc. are some of the research areas.

    The activities focus on the theory and applications of various Artificial Intelligence (AI) paradigms such as neural networks, genetic algorithms, genetic programming and fuzzy logic. These formalisms have been utilized for developing modeling and optimization strategies for a variety of chemical, biological and chemical engineering systems, for instance, steady-state and dynamic modeling of lab-scale, pilot-plant scale and commercial scale processes, nonlinear process control, fault detection/diagnosis, monitoring, and process optimization.

    Recently, two novel hybrid formalisms integrating neural networks / genetic programming with the genetic algorithms have been proposed for process modeling and optimization (AIChE. J. 2001, 47(1), 126, Ind. Eng. Chem. Res. 2002, 41, 2159). The principal advantage offered by the proposed methodologies is that process modeling and optimization can be performed directly from the process data, even in the absence of detailed knowledge about the physico-chemical phenomena (kinetics, thermodynamics, etc.) underlying a process.

    Separation processes

    Polymer / ceramic membrane based separations, including membrane development, adsorption separation and reactive separation are also part of the research and development activities.

    Large scale optimization

    A new evolutionary optimization technique, Ant colony optimization has been applied for the first time for batch, semi-batch and continuous reactors normally used in chemical industry. This can efficiently solve (1) the combinatorial optimization problem for the design of multiproduct batch scheduling and 2) the continuous function optimization problem for the design of multi-product plant with single product campaigns and horizon constraints. (Hydrocarbon Processing, 1999, 78, 97; Computers and Chemical Engineering, 2000, 24, 1901). Tools such as tabu search and support vector machines have also been developed and applied to a number of problems of interest to chemical engineering.


    Biochemical Engineering

    The main areas of activity of biochemical engineering group are applications of membrane separations in chemical and biochemical processes, microbial fermentation (enzymes, organic acids and secondary metabolites), immobilization of enzymes and ligands on polymeric and inorganic matrices for bioconversion of drug intermediates. Some of the major projects are recovery of antibiotics and enzymes using microfiltration and ultrafiltration, clarification of fruit juice and process development, and beta-carotene synthesis by yeast.

    Contact
     
    Dr. BD Kulkarni
    National Chemical Laboratory ,
    Dr. Homi Bhabha Road ,
    Pune 411 008 India
    Emailbdk@ems.ncl.res.in
    Phone :+91-20-2589 3095
    Fax :+91-20-2589 3041